HomeNewsU-shaped clips are becoming a popular solution for wiring harness fastening in new energy vehicles, contributing to both vehicle lightweighting and improved safety.

U-shaped clips are becoming a popular solution for wiring harness fastening in new energy vehicles, contributing to both vehicle lightweighting and improved safety.

Date: 2025-10-18 Click: 33

 

Amid the accelerating development of new energy vehicles, the reliability and efficiency of wiring harness fastening systems are attracting significant attention. Recently, U-shaped clips, due to their ease of installation, strong vibration resistance, and light weight, have gradually replaced traditional cable ties and metal clips as the preferred solution for securing wiring harnesses in key areas such as battery packs and motor controllers.

A technical director at a new energy vehicle company explained that the U-shaped clips are made of high-strength nylon and feature a "plug-and-lock" design, requiring no tools, significantly improving assembly efficiency. Furthermore, their elastic structure absorbs vibration energy, effectively protecting the insulation layer of high-voltage wiring harnesses and reducing the risk of short circuits.

In terms of lightweighting, a single U-shaped clip can reduce weight by up to 60% compared to metal counterparts, reducing the weight of wiring harness fasteners across the vehicle by over 2 kg. Industry experts predict that as safety and efficiency requirements for smart electric vehicles increase, U-shaped clips will become ubiquitous in the future three-electric systems.